Basic Switches - China
A Basic Switch has a micro contact gap and snap-action mechanism∗, and turns ON and OFF with a specified movement and force.
This is a mechanism that enables instant switching at a fixed operating position, regardless of the operating speed and operating force of the switch.
|Because the contacts switch instantly, any arc between the contacts will not continue for a long period of time, which enables the switching of large currents in a small package.|
|High Accuracy||Switching occurs at nearly the same pushing position every time, which allows for high-accuracy position detection.|
|High Durability||Any arcs between the contacts do not last long, which reduces the damage done to the contacts for greater durability.|
|Responsive||Our snap-action mechanism design produces a unique clicking feel and sound for superb operational responsiveness.|
Basic Switches are designed for detection, but can also be used as manual switches.
Basic Switches come in four sizes: General-purpose, Miniature, Subminiature and Ultra Subminiature, depending on the device and scale of the equipment they are to be used in.
We have also added Sealed Basic Switches to the lineup that are designed to provide environmental resistance.
Large For Industrial Equipment and Facilities
For Consumer and Commercial Device Small
| Ultra Subminiature
|Sealed Basic Switches|
| Sealed Miniature
| Sealed Subminiature
| Sealed Ultra Subminiature
Basic Switches are divided into four size categories: Z, V, S and J.
Z, V, S and J are quoted the marks from NECA classification.
(NECA : Nippon Electric Control Equipment Industries Association)
Basic Switches consist of five functional sections: actuator, snap-action mechanism, contacts, case and terminals.
Each of these functional sections consists of smaller parts.
- The actuator relays the external force and movement to the internal mechanisms.
- Snap-action Mechanism
- The snap-action operation is performed by a highly conductive spring.
- The contacts reliably switch electricity to make or break the circuit.
- The case is highly insulating and mechanically durable to protect the internal mechanisms of the switch.
- The terminals are used to connect to external circuits.
Many different types of actuators can be attached to the actuator depending on the shape and movement of the detection object, based on a pin plunger.
|Pin Plunger||Directly relays force and movement to the internal mechanisms of the switch.
⇒This type of actuator can detect with high precision the position of objects that move in short, straight-line strokes.
|Hinge Lever||The stroke grows larger proportional to the distance away from the fulcrum, while the load grows smaller.
⇒Use this type of actuator for small operating forces or when a large stroke is required.
|Simulated Roller Lever|
|Hinge Roller Lever|
|Leaf Lever||The operating forces is increased because the lever is secured to the fulcrum and must be bent to operate the switch.
⇒The lever returns by itself. This type of actuator is often used in Sealed Basic Switches.
Select the actuator that is best suited for the shape and movement of the detection object.
2. Snap-action Mechanism
With a snap-action mechanism, the contacts will instantaneously switch at a specific operating position regardless of the operating speed and operating force of the switch.
As opposed to a snap-action mechanism, with a slow-action mechanism, the operating speed of the switch is always the travel speed of the contacts.
If you press down on the top of a sheet of plastic that is bent info an arc, the sheet will suddenly reverse to a U shape at a certain point. This is like a snap-action mechanism.
Features of Snap-action Operation
- Because the contacts switch at high speed, any arc between the contacts will not continue for a long period of time.
- This reduces contact wear and maintains contact reliability.
- Even small sized switches can make and break large currents.
With AC, the current flow alternates, so arcs are cut off more easily at the same voltage and current in comparison with DC.
Therefore, there is less contact damage with AC.
When pressure is applied to the pushbutton of a switch, the force of the movable spring causes the moving contact to quickly switch from the NC fixed contact to the NO fixed contact.
When pressure is released from the pushbutton of a switch, the force of the movable spring causes the moving contact to quickly switch from the NO fixed contact to the NC fixed contact.
We also offer a variety of shapes and materials for contacts, and different contact gaps depending on application conditions.
Typical Contact Shapes
Crossbar Contacts for Microloads, Primarily Made of Gold
These contacts have a small contact surface and have high contact pressure per unit area, making them suitable for use with microloads.
The primary materials used in these contacts are gold alloy and silver alloy.
Rivet Contacts for Medium to High Loads, Primarily Made of Silver
These contacts are used for a wide range of applications from standard to high loads.
The primary materials used in these contacts are bronze, silver plating and silver alloy.
|Code||Contact Gap∗||DC Current Shut-off||Accuracy and Durability||Vibration and Shock Resistance||Feature|
|H||0.25mm||High accuracy and high durability|
|F||1.00mm||Between G and E|
|E||1.80mm||Vibration and shock resistance|
∗The contact gap values are design values.
Select the contact specifications based on the load to switch and application conditions.
Cases are normally made of thermoplastic PBT or thermosetting PF.
Typical Case Materials
|Material Name||Material Symbol||Features|
|Phenol resin||PF||A thermosetting resin.
It provides superior resistance to combustion and tracking.
|Polybutyrene terephthalate resin||PBT||A thermoplastic resin.
A type of this resin that is reinforced with fiberglass is used for basic switches.
|Polyamide (nylon) resin||PA||A thermoplastic resin.
This type of resin has high heat resistance.
It slides well and absorbs water well.
|Polyphenylene sulfide resin||PPS||A thermoplastic resin.
I It provides better resistance to heat than PA.
It is used when heat resistance is required, e.g., for soldering.
Materials are divided into two types: thermosetting resins and thermoplastic resins.
Thermosetting Resin: These resins harden when heat is applied to them. They cannot be reused.
Thermoplastic Resin: These resins melt when heat is applied to them. They can be reformed to recycle the materials.
A thermoplastic resin such as PBT is usually used.
We also offer a wide variety of terminals.
|Solder Terminals||Quick-conect Terminals||Screw Terminals||PCB Terminals||Molded Lead Wire|
|Connect the lead wire by soldering it.||Connect the terminal with a connector. Available sizes: #250, #187, #110, etc."||Connect the lead wire with a screw.||Insert the terminals into PCB and solder it.||Attach the lead wire to the terminal and mold the terminal section with resin.|
- Bronze alloy is often used in terminals.
- Some terminals use silver plating to increase conductivity. (In some cases, gold plating is used to prevent discoloration due to oxidization and sulfurization.)
- We provide both self-clinching terminals and angle terminals for PCBs.
Each series has its own terminal variations. Select the terminals you need based on your application environment.
|Z High-capacity Types
||V Miniature Types
||SS Subminiature Types
||D2F Ultra Subminiature Types
|A High-capacity Types
||D3V Miniature Types
||SS-P Flux-resistant Types
||J High-capacity Types
|X Magnetic Blowout Types
||VX Low Operating Force Types
||D3M Connector Types
||D2MQ Ultra Subminiature Types
|DZ DPDT Types
||D2MV Ultra-low-load Types
||D2S Flux-resistant Types
||D2FD Dustproof Types
|TZ High-temperature Types
||D2RV Bilt-in Reed Switch Types
|D2MC Rotational Operation, Low-torque Types
|Sealed Basic Switches|
|D2VW Miniature Sealed Types
||D2SW Subminiature Sealed Types
||D2HW Long-stroke Sealed Types
|D2SW-P Subminiature Sealed Types
||D2JW Ultra Subminiature Sealed Types
|D2FW-G M4-mounting Sealed Types
||D2QW Ultra Subminiature Sealed Types
Detection Switch Applications
- Open and closed detection for copier machine doors or printer covers
- Open and closed detection for washing machine doors or lids
Manual Switch Applications
- Mouse click input